Contact

HEKATRON Technik GmbH
Brühlmatten 3a-9
79295 Sulzburg

Fax: +49 7634 500-316
ems@hekatron.de

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  1. Assembly
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    Assembly We finish everything for you. Or semi-finish it – just the way you like it. Our assembly department will supply your products to the level you need, be it assembled PCBs, partially assembled modules with additional components and cables or a finished product with an operating manual and packaging. Depending on the quantity and complexity, we can assemble your products manually, semi automatically or using fully automated robotic systems (for high quantities). In 2015 alone, our module manufacturing department made 7.5 million terminal devices. Get in touch if you would like to make an enquiry! ASSEMBLY REFERENCES Back to overview

  2. SMT Assembly
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    SMT ASSEMBLY Maximum precision and reliability. 100% automated. In surface mount technology (SMT) assembly, our pick-and-place machines connect the surface mount devices (SMDs) to the PCB. The module is then heated and thus soldered in one of our reflow (convection or vapour-phase) soldering ovens. We can also manufacture parts for you on pure SMT circuit boards or even together with wired through-hole technology (THT) components. SMT assembly at Hekatron Fully automatic solder paste printing Adhesive and solder paste dispensing Single/double-sided SMD assembly on 5 SMD lines (SIPLACE SX-/X-Series) SMD and THR assembly Reflow convection soldering using nitrogen or vapour-phase soldering In-line automated optical inspection (AOI) Back to overview

  3. Repair Management
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    Repair Management We are even prepared for the most improbable situations. No matter whether a device becomes defective within the warranty period or after many years of daily operation, we will be by your side throughout the entire product life cycle and will find the appropriate solution for you in every situation. You decide whether the product should be repaired or replaced or whether we should keep the components in stock. We ensure that we always handle the process in a professional manner. We are also happy to analyse electronic modules, devices and systems that have been manufactured at Hekatron. We create error reports so that you always understand what is going on with your stock. Back to overview

  4. Functional Testing
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    Functional Testing Nothing beats a test run in real conditions. Our functional tests simulate the real use of complete devices and systems or assembled modules. Functional testing is our main test procedure which we run on fully automated test equipment that we have either purchased or manufactured ourselves. For smaller quantities, we can also manually create individual tests for you. The data gathered in these tests is recorded and evaluated. to detect faults before they happen and ensure that all components work flawlessly. Back to overview

  5. PCB Assembly
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    PCB Assembly EXPERIENCE DATING BACK TO 1963. PRODUCTION FACILITIES SET UP IN 2017. At Hekatron you benefit from an extensive production portfolio in PCB assembly, including SMD, THT, THR or mixed assembly. We use all conventional soldering methods, including reflow (convection or vapour phase), wave, selective, laser and automatic soldering. We are also happy to clean and coat your high-end products. Regardless of your assembly and module manufacturing requirements, we will do everything we can to make sure you get what you need. We have more than five decades of experience and use state-of-the-art technology, so you can sit back and relax. You can save on stress, the cost of investing in your own production facilities and building up your own expertise. Place your ideas in our hands. We are guaranteed to make the best of them. Production and assembly at Hekatron 6,000 m² production area for assembling and installing electronic modules and devices 7.5 million assembled PCBs (as of 2015) 600 million components (as of 2015) Batch sizes from 1 to 60,000 items All conventional component types ? 01005 - BGA, QFN PCB sizes of up to 382 x 252 mm (larger PCBs on request) Compliance with the IPC-A-610 Class II manufacturing standard Manufacturing execution system (MES) Variable shift systems up to 7 x 24 hours We support you with Design for manufacturing Design for test PCB ASSEMBLY REFERENCES SMT ASSEMBLY Maximum precision and reliability. 100% automated. In surface mount technology (SMT) assembly, our pick-and-place machines connect the surface mount devices (SMDs) to the PCB. The module is then heated and thus soldered in one of our reflow (convection or vapour-phase) soldering ovens. more information THT ASSEMBLY High-quality manual assembly. Right down to the finest detail. Through-hole technology (THT) is generally used for PCB connectors, edge connectors and cables and sometimes needs to be assembled manually. Wired components are inserted into through holes in the PCB and soldered underneath using our wave soldering machine. We rely on our selective soldering machine or on manual soldering for double-sided assembly and other difficult-to-access soldering joints. more information CLEANING AND COATING High reliability and a long life cycle. Even in the toughest conditions. We coat your modules in a conformal coating process to ensure that they function reliably in tough ambient conditions involving moisture or contaminated air. We also clean high-impedance modules in order to avoid residues and corrosion. more information

  6. Services
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    SERVICES WE MANUFACTURE VIRTUALLY EVERYTHING FOR YOU. BUT MORE THAN ANYTHING, WE LOVE INSPIRING YOU. Whether for industry, automotive or engineering, as an EMS service provider we produce extremely high-quality electronic components for you and act as your professional partner throughout the entire process with help, advice and engineering support to meet every customer requirement. We start by taking a look at your CAD data, then we construct the prototype and finish by creating test concepts. We offer a complete range of services from SMD and THT assembly to testing and installation. We also have other additional on-demand services, including PCB cleaning, selective coating or PCB repair for products that we have manufactured. Our range of services is comprehensive. Besides the actual production process, we are involved in all steps: order processing, distribution, materials management, project management and after-sales service. We are your one-stop shop for EMS with personalised dedicated consultation. INDUSTRIALISATION Make optimisations at an early stage. Reap the rewards afterwards. Our engineering department is happy to support you when you prepare your product for production – and the sooner the better. Because when you review and optimise early, you ensure the quality of the product and the production process, which helps you save time and money. More information PCB ASSEMBLY Experience dating back to 1963. Production facilities set up in 2017. At Hekatron you benefit from an extensive production portfolio in PCB assembly, including SMD, THT, THR or mixed assembly. We use all conventional soldering methods, including reflow (convection or vapour phase), wave, selective, laser and automatic soldering. We are also happy to clean and coat your high-end products. More information ASSEMBLY We finish everything for you. Or semi-finish it – just the way you like it. Our assembly department will supply your products to the level you need, be it assembled PCBs, partially assembled modules with additional components and cables or a finished product with an operating manual and packaging. More information PROGRAMMING You delegate. We programme. Most modern assemblies are fitted with microcontrollers and are equipped with memories. We can programme them reliably and safely in line with your specifications. More information TESTS AND INSPECTIONS Play it safe. With Hekatron. Your products’ quality and reliable functionality are not just important, they are essential. So we offer a broad spectrum of tests and inspections and let you decide which ones are most important to your products. As each product differs, we also develop individual concepts and test equipment for you. And thus guarantee maximum manufacturing quality. More information REPAIR MANAGEMENT We are even prepared for the most improbable situations. No matter whether a device becomes defective within the warranty period or after many years of daily operation, we will be by your side throughout the entire product life cycle and will find the appropriate solution for you in every situation. You decide whether the product should be repaired or replaced or whether we should keep the components in stock. We ensure that we always handle the process in a professional manner. More information MATERIALS MANAGEMENT We supply virtually everything you need. Including flexibility. Our purchasing department sources all components required to manufacture your products. We can do this as we have access to national and international supplier networks that we have been working with for many years. More information LOGISTICS Reliability is the be-all and end-all of a good partnership. What use is the best product if it is not supplied just-in-time? At Hekatron Manufacturing, you can rely on having the right products with the right quality, for the right price, at the right time, in the right place. We cover the entire global logistics chain and are happy to develop customer-specific supply chain concepts. By the time you receive the supplied goods, you will see that you did everything right. More information   SALES Quality, time, price. We create the perfect mix for you. At Hekatron, you decide what is most important. Is the focus on quality and costs? Are the deadline and quality crucial? Or do you need low-cost solutions ASAP? More information

  7. Sales
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    Sales Quality, time, price. We create the perfect mix for you. At Hekatron, you decide what is most important. Is the focus on quality and costs? Are the deadline and quality crucial? Or do you need low-cost solutions ASAP? We collaborate with you to find the perfect mix for the best possible result. We know what we can offer you and we don’t make false promises. So you can be sure that you end up with precisely what you ordered. A personal contact partner is always available in our experienced sales team. He or she will be by your side with help and advice to support your project. WE LOOK FOWARD TO RECEIVING YOUR ENQUIRY Back to overview

  8. Safety Tests
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    Safety Tests We ensure operational safety. And tailor it to all requirements. Our safety tests cover all provisions stated in the Low Voltage Directive so that you can operate your equipment safely without putting yourself or others in danger. Safety tests at Hekatron High-voltage test Insulation test PE conductor test Leakage current test Back to overview

  9. Privacy Statement
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    Privacy Statement Last updated: December 8th, 2016 Personal data is any information relating to you as an individual (or more general, to an identified an identifiable natural person). We describe which personal data we collect on our websites and how we process and use them. We further inform you about your rights. We only collect, process or use personal data if you ask us to, or if we are legally bound to. The security of your IT systems is state of the art. We have set up policies for data protection, to bind employees and service providers to these policies and to monitor adherence. This privacy statement covers the following websites: www.hekatron.de , www.hekatron-brandschutz.de und www.hekatron-manufacturing.de . Please find the latest version of this privacy statement on www.hekatron.de/datenschutz , www.hekatron-brandschutz.de/datenschutz und www.hekatron-manufacturing.de/dataprotection Web server log files The content of our websites is maintained using a Content Management System (CMS). Our digital agency Creative360 is responsible for major content changes and the CMS itself. The CMS builds upon a web server, which is maintained by our web service provider Leitwerk. If you retrieve content from any of our websites, your browser sends requests to our web server. Each request includes technical data. While CMS logging is disabled, the web server logs: the name of the retrieved page and its resources (URI) the timestamps of these requests the IP address your browser uses on the internet the name and version of your browser We only use this log to ensure stability, to find errors and to thwart misuse. Our web service provider can access the log files but has no task to do so without reason. Log entries older that 8 weeks are deleted automatically. Google Analytics We use Google Analytics on our websites. Google analyses the pattern visitors use our website on our behalf. We use this to enhance our website and to optimise advert placement. The site usage information collected through Cookies and JavaScript is transmitted to Google servers in the USA. We use a function that masks your IP address. Google pledges that the (anonymised) IP address is not merged with other Google data. You may prohibit the collection and processing of your data by blocking cookies and/or JavaScript, or with the browser plugin provided by Google: tools.google.com/dlpage/gaoptout Cookies and other technologies, no profiling The web site may be used without cookies. For the wish list we use session cookies so that no data is saved on your device. If you close your browser, wish list items are discarded. We do not use cookies for other purposes on our websites. We do not use browser fingerprinting, targeting, retargeting or HTML5 Local Storage. We do not link any aforementioned usage data to any personal data, e.g. data you provide in forms. What we do with your data You may use our website anonymously. However, we provide a couple of forms to get in touch, e.g. a newsletter registration, an application and a general contact form. How Hekatron processes and uses data you provided us with in these forms, and whether your contact details are added to our database, depends on your request. If you request a quote we will add your company as a suitor. If you only requested our catalogue we only archive the message that our form sends to us. We may need to store documents for legal and compliance purposes (compulsory period of record-keeping) and hand them to officials upon a legally binding request. Know your rights You have a right to free-of-charge information about your personal data, where we got it from, whether we handed it to anyone and why. You are entitled to correction, blocking or deletion of such data. If you allowed us to use your data, you may withdraw your consent any time. If you do, we block your personal data. We then delete all data that we are not legally bound to keep and make sure the remainder is only used for these purposes. We are happy to provide you with any information about your data but we will only reply by mail. To protect you from others requesting your data illegitimately, we need proof of your identity. Our data protection officer will be happy to explain what proofs we accept. If your data is inaccurate, we would like to correc it. Please tell us using the contact form . We shall confirm the change promptly. Data protection officer Since 2007 Hekatron employs an external data protection officer. Today, this is Olav Seyfarth. Please address him directly with any concern on privacy and IT security: Mail: Data protection officer Hekatron Vertriebs GmbH Brühlmatten 9 79295 Sulzburg Phone: +49 7634 500 344 e-Mail: datenschutz@hekatron.de You may send encrypted e-mail using this PGP-key.

  10. Automated Optical Inspections
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    Automated Optical Inspections We keep an eye on every possible fault. After the assembly and the soldering process, our AOI systems once again check the PCBs in the automated optical inspection. This process enables us to reliably detect missing or incorrect components, insufficient soldering and incorrect polarities. Flawless PCBs can continue to the next stage of the process. Faulty modules can be corrected by a professional until everything is perfect. Back to overview